Why Induction Seal Integrity Can No Longer Be Ignored — And How to Automate It on Your Filling Line

 

Picture this: your product reaches the customer, but the bottle is leaking. Maybe it wasn’t sealed properly, or maybe the cap was loose. Either way, your brand takes the hit.

In today's competitive market, seal integrity isn’t just a QA box to tick—it’s a brand-critical checkpoint. That’s why manufacturers in pharma, F&B, cosmetics, and chemicals are shifting to automated seal inspection systems like Optomech's ISIVS Lite.

This Induction Sealing Integrity VerificationSystem uses AI-powered thermal imaging to inspect, detect, and reject defective induction-sealed bottles without ever opening them.

Let’s unpack why this machine is quickly becoming a must-have.

What is ISIVS Lite?

ISIVS Lite stands for Induction Sealing Integrity Verification System - Lite. It’s a non-contact, inline inspection system that uses a cooled infrared thermal camera to scan the heat signature of induction-sealed caps.

·         No slowdowns. No manual checks. No leaks.

·         As bottles roll through your filling line, ISIVS Lite:

·         Captures thermal images of the induction seal

·         Uses advanced software to analyze each seal's profile

·         Detects even the smallest seal defects

·         Instantly ejects bad bottles into a rejection bin

·         Logs defects with images for reporting and review

 What Kind of Defects Can It Detect?

One of the key strengths of the ISIVS Lite system is its accuracy in detecting real-world sealing issues, such as:

·         Moon cut wads

·         Double wads

·         Loose caps

·         Reverse wads

·         Overheating or underheating during induction sealing

These issues are hard to catch manually — but they can ruin your product’s shelf life and reputation. ISIVS Lite doesn’t miss.

Designed for Your Filling Line

Whether you run a 120 BPM pharma line or a cosmetics packaging unit, ISIVS Lite slots right into your process:

 

Feature Value

Feature	Value
Speed	Up to 120 bottles/min
Bottle Sizes	Height: 50–300 mm, Dia: 30–125 mm
Cap Sizes	Height: 10–25 mm, Dia: 25–80 mm
Construction	Full stainless steel (GMP compliant)
Interface	17” industrial touchscreen
Output	2-way ejection with level sensors
Report Formats	Excel, PDF, Auto-email, SPC-ready

 

Installation is plug-and-play. No engineering headaches. No custom conveyor needed.

 

 Why Quality Teams Love It

Real-time insights. Zero bottlenecks. Full traceability.

Here’s what makes this system a favorite among QA heads and compliance teams:

·         Stores photos of each rejected bottle

·         Tracks last 100 defects for trend analysis

·         Auto-generates daily reports (PDF/Excel)

·         Supports IQ, OQ, and PQ documentation

·         Compatible with statistical process control systems

·         Fully password-protected user access hierarchy

It’s not just an inspection tool — it’s your digital QA assistant.

 Bonus: Product Changeover in 30 Seconds

One underrated feature? Super fast changeovers. Just select the saved product configuration from the system menu — no recalibration or re-teaching needed.

That means:

·         No downtime between SKUs

·         No dependency on specialist operators

·         Zero revalidation hassles

This makes ISIVS Lite ideal for contract manufacturers or multi-SKU operations.

Don’t Let One Bad Seal Ruin Everything

A defective seal doesn’t just mean a leak — it could mean:

Product recalls

·         Failed regulatory audits

·         Spoilage & contamination

·         Damaged brand trust

The ISIVS Lite helps you catch issues before they become disasters. And because it inspects 100% of bottles, you move beyond sampling and start delivering actual quality assurance.

Built by Experts, Supported by Engineers

With 42+ years of experience, Optomech has been a trusted name in vision inspection and metrology. ISIVS Lite is designed, built, and supported entirely in-house from Hyderabad.

That means:

·         Fast lead times

·         Custom integration options

·         Responsive service and support

·         Remote diagnostics & online assistance

We don’t just ship a machine — we partner in your QA transformation.

Get Started with ISIVS Lite Today

Ready to go from random checks to 100% reliable, real-time induction seal verification?

Let’s talk.

📧 Email: sales@optomech.in

📞 Call: +91 9032364140

🌐 Web: www.optomech.in