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In the world of pharmaceuticals, every millimeter counts A single faulty cap may result in product rejection, contamination, or worse, a decline in customer confidence.That’s where automated cap inspection systems step in, transforming quality control from a manual gamble to a reliable science. Optomech’s CIS – Online Cap Inspection Machine is designed to inspect up to 22,000 caps per hour with precision so sharp, it can detect flaws invisible to the human eye. Let's break down how this technology works, the types of defects it can catch, and the risks of skipping automated inspection altogether. What Is an Online Cap Inspection System? An online cap inspection system is a high-speed, vision-based machine that examines every cap on a production line in real time. It uses industrial-grade cameras, precision optics, and customized lighting to capture detailed images of each cap and its liner. These images are instantly analyzed using computer vision algorithms to detect...

  Picture this: your product reaches the customer, but the bottle is leaking. Maybe it wasn’t sealed properly, or maybe the cap was loose. Either way, your brand takes the hit. In today's competitive market, seal integrity isn’t just a QA box to tick—it’s a brand-critical checkpoint. That’s why manufacturers in pharma, F&B, cosmetics, and chemicals are shifting to automated seal inspection systems like Optomech's ISIVS Lite. This Induction Sealing Integrity VerificationSystem uses AI-powered thermal imaging to inspect, detect, and reject defective induction-sealed bottles without ever opening them. Let’s unpack why this machine is quickly becoming a must-have. What is ISIVS Lite? ISIVS Lite stands for Induction Sealing Integrity Verification System - Lite. It’s a non-contact, inline inspection system that uses a cooled infrared thermal camera to scan the heat signature of induction-sealed caps. ·          No slowdowns. No manu...

  E very container that leaves your factory floor carries your brand’s reputation. But when it comes to In-Mould Labelling (IML), there’s no room for second chances—a faulty label gets fused into the product forever. That’s why forward-thinking manufacturers are switching to automated quality control. The IML label inspection machine from Optomech helps packaging teams detect and reject defective containers in real time, ensuring only flawless products go out the door. This isn’t just about automation—it’s about control, accountability, and risk prevention at every shift, on every line.  Why the IML Label Inspection Machine Is a Non-Negotiable Today The packaging industry is under pressure—speed, compliance, and customer expectations are all climbing. But with IML, the stakes are even higher. A folded label or unreadable barcode isn’t just a visual defect—it could lead to: Entire batch rejection by your customer Product recalls due to regulatory non-complia...